100Cr6轴承钢管

轴承钢管 指热轧或冷轧 (冷拔) 无缝钢管 用于制造普通滚动轴承套圈. 钢管外径为25-180mm, 壁厚为3.5-20mm, 可分为两种类型: 普通精度和更高精度. 轴承钢用于制造滚珠, 滚子和轴承套圈. 轴承在很大的压力和摩擦下工作, 所以要求轴承钢具有高而均匀的硬度, 耐磨性和高弹性极限.

对化学成分均匀性的要求, 非金属夹杂物的含量和分布, 并且轴承钢的碳化物分布非常严格. 它是所有钢铁生产中最严格的钢种之一.

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1. Relevant Steel Specification of 100Cr6 Bearing Steel

Country USA German 日本 British
标准 ASTM A295 DIN 17230 JIS G4805 理学学士 970
Grades 52100 100Cr6/1.3505 SUJ2 535A99/EN31

2. Chemical Composition of 100Cr6 Bearing Steel and Equivalents

标准 年级 C P S
ASTM A295 52100 0.93-1.05 0.25-0.45 0.025 0.015 0.15-0.35 0.25 1.35-1.60 0.30 0.10
DIN 17230 100Cr6/1.3505 0.90-1.05 0.25-0.45 0.030 0.025 0.15-0.35 0.30 1.35-1.65 0.30
JIS G4805 SUJ2 0.95-1.10 0.50 0.025 0.025 0.15-0.35 1.30-1.60
理学学士 970 535A99/EN31 0.95-1.10 0.40-0.70 0.10-0.35 1.20-1.60

3. Mechanical 性能 of DIN 100Cr6 Bearing Steel

性能 Metric Imperial
Bulk modulus (typical for steel) 140 GPa 20300 KSI
Shear modulus (typical for steel) 80 GPa 11600 KSI
Elastic modulus 190-210 GPa 27557-30458 KSI
Poisson’s ratio 0.27-0.30 0.27-0.30
硬度, Brinell
硬度, Knoop (converted from Rockwell C hardness) 875 875
硬度, Rockwell C (quenched in oil from 150°C tempered) 62 62
硬度, Rockwell C (quenched in water from 150°C tempered) 64 64
硬度, Rockwell C (quenched in oil) 64 64
硬度, Rockwell C (quenched in water) 66 66
硬度, Vickers (converted from Rockwell C hardness) 848 848
Machinability (spheroidized annealed and cold drawn. Based on 100 machinability for AISI 1212 钢) 40 40
  • 100Cr6 Steel Physical Properties
性能 Metric Imperial
密度 7.81 克/厘米3 0.282 lb/in³
熔点 1424摄氏度 2595°华氏度
  • DIN 100Cr6 Alloy Steel Thermal Properties
性能 Metric Imperial
Thermal expansion co-efficient (@ 23-280°C/73.4- 36°华氏度, 退火) 11.9 µm/m°C 6.61 µin/in°F
Thermal conductivity (typical steel) 46.6 W/mK 323 BTU in/hr.ft².°F

4. Forging of DIN 100Cr6 Bearing Steel

DIN 100Cr6 alloy steel is forged at 927 to 1205°C, and should not be forged below 925ºC. A post-forge equalization treatment is recommended at 745ºC for 4-6 hours followed by air cooling for SAE/AISI 52100 钢.

5. Heat 治疗 for DIN 100Cr6 Bearing Steel

DIN 100Cr6 alloy bearing steel is heated at 816°C followed by quenching in oil. Before performing this process, it is subjected to normalizing heat treatment at 872°C followed by slowly cooling in order to reduce the machining stress.

Hot Working

DIN 100Cr6 bearing steels alloy can be hot worked at 205 to 538°C.

Cold Working

DIN 100Cr6 bearing steel can be cold worked using conventional techniques in the annealed or normalized conditions.

退火

For spheroidize anneale, the following isothermal anneal is recommended:

  • 1500ºF (815ºC) for 3 小时
  • 1350ºF (735ºC) for 4 小时
  • 1250ºF (675ºC) for 3 小时
  • Slow cool to 1000ºF (540ºC) then air cool.

Quenching

DIN 100Cr6 alloy bearing steel could be hardened by quenching in water from 801-829 degree or quench in oil from 816-842 度.

Tempering

Temper to desired hardness as indicated by tempering curves after water or oil quench.

The special steel grades for bearing steel pipe production include the following (G marked with “rolling”): chromium bearing steel such as GCr6, GCr9 (硅锰), GCrl5 (硅锰); Chromium free bearing steels such as GSiMnV (Re), GSiMnMoV (Re), GMnMoV (Re); Carburized bearing steel such as G20CrMo, G20Cr2Mn2Mo; High carbon chromium stainless bearing steel such as 9Cr18 (莫), 等.

The smelting quality of bearing steel is required to be very high. It is necessary to strictly control the content of sulfur, phosphorus, hydrogen, 等。, as well as the quantity, size and distribution of non-metallic inclusions and carbides. Because the quantity, size and distribution of non-metallic inclusions and carbides have a great impact on the service life of bearing steel, bearing failure is often caused by the propagation of microcracks around large inclusions or carbides.

The content of inclusions is closely related to the oxygen content in steel. The higher the oxygen content, the more inclusions and the shorter the service life. The larger the particle size and uneven distribution of inclusions and carbides are, the shorter their service life will be. Their size and distribution are closely related to the smelting process used and the smelting quality. The main processes for producing bearing steel are continuous casting and electric furnace smelting+electroslag remelting process smelting. A small number of processes such as vacuum induction+vacuum self consumption double vacuum or+multiple vacuum self consumption are used to improve the quality of bearing steel.

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