100Cr6 legustálrör

Legustálrör Á við um heitvalsað eða kaldvalsað (kalt dregið) Saumlaus stálrör notaður við framleiðslu á venjulegum veltilegum hringjum. Ytra þvermál stálrörsins er 25-180mm, og þykkt veggjarins er 3,5-20mm, sem skipta má í tvær gerðir: venjuleg nákvæmni og meiri nákvæmni. Legustál er notað til að búa til kúlur, Rúllur og leguhringir. Lega virkar undir miklu álagi og núningi, þannig að burðarstál þarf að hafa mikla og jafna hörku, slitþol og há teygjumörk.

Kröfur um einsleitni efnasamsetningar, Innihald og dreifing efniseininga sem innihalda ekki málma, og dreifing karbíða úr burðarstáli eru mjög ströng. Það er einn strangasti stálflokkurinn í allri stálframleiðslu.

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1. Relevant Steel Specification of 100Cr6 Bearing Steel

Country USA German Japan British
Staðall ASTM A295 DIN 17230 JIS G4805 BS 970
Grades 52100 100Cr6/1.3505 SUJ2 535A99/EN31

2. Chemical Composition of 100Cr6 Bearing Steel and Equivalents

Staðall Einkunn C Mn P S Si Ni Cr Cu Mo
ASTM A295 52100 0.93-1.05 0.25-0.45 0.025 0.015 0.15-0.35 0.25 1.35-1.60 0.30 0.10
DIN 17230 100Cr6/1.3505 0.90-1.05 0.25-0.45 0.030 0.025 0.15-0.35 0.30 1.35-1.65 0.30
JIS G4805 SUJ2 0.95-1.10 0.50 0.025 0.025 0.15-0.35 1.30-1.60
BS 970 535A99/EN31 0.95-1.10 0.40-0.70 0.10-0.35 1.20-1.60

3. Mechanical Eiginleikar of DIN 100Cr6 Bearing Steel

Eiginleikar Metric Imperial
Bulk modulus (typical for steel) 140 GPa 20300 KSI
Shear modulus (typical for steel) 80 GPa 11600 KSI
Elastic modulus 190-210 GPa 27557-30458 KSI
Poisson’s ratio 0.27-0.30 0.27-0.30
Harka, Brinell
Harka, Knoop (converted from Rockwell C hardness) 875 875
Harka, Rockwell C (quenched in oil from 150°C tempered) 62 62
Harka, Rockwell C (quenched in water from 150°C tempered) 64 64
Harka, Rockwell C (quenched in oil) 64 64
Harka, Rockwell C (quenched in water) 66 66
Harka, Vickers (converted from Rockwell C hardness) 848 848
Machinability (spheroidized annealed and cold drawn. Based on 100 machinability for AISI 1212 steel) 40 40
  • 100Cr6 Steel Physical Properties
Eiginleikar Metric Imperial
Þéttleiki 7.81 g/cm3 0.282 lb/in³
Bræðslumark 1424°C 2595°F
  • DIN 100Cr6 Alloy Steel Thermal Properties
Eiginleikar Metric Imperial
Thermal expansion co-efficient (@ 23-280°C/73.4- 36°F, annealed) 11.9 µm/m°C 6.61 µin/in°F
Thermal conductivity (typical steel) 46.6 W/mK 323 BTU in/hr.ft².°F

4. Forging of DIN 100Cr6 Bearing Steel

DIN 100Cr6 alloy steel is forged at 927 to 1205°C, and should not be forged below 925ºC. A post-forge equalization treatment is recommended at 745ºC for 4-6 hours followed by air cooling for SAE/AISI 52100 steel.

5. Heat Meðferð for DIN 100Cr6 Bearing Steel

DIN 100Cr6 alloy bearing steel is heated at 816°C followed by quenching in oil. Before performing this process, it is subjected to normalizing heat treatment at 872°C followed by slowly cooling in order to reduce the machining stress.

Hot Working

DIN 100Cr6 bearing steels alloy can be hot worked at 205 to 538°C.

Cold Working

DIN 100Cr6 bearing steel can be cold worked using conventional techniques in the annealed or normalized conditions.

Annealing

For spheroidize anneale, the following isothermal anneal is recommended:

  • 1500ºF (815ºC) for 3 Klukkustundir
  • 1350ºF (735ºC) for 4 Klukkustundir
  • 1250ºF (675ºC) for 3 Klukkustundir
  • Slow cool to 1000ºF (540ºC) then air cool.

Quenching

DIN 100Cr6 alloy bearing steel could be hardened by quenching in water from 801-829 degree or quench in oil from 816-842 degree.

Tempering

Temper to desired hardness as indicated by tempering curves after water or oil quench.

The special steel grades for bearing steel pipe production include the following (G marked with “rolling”): chromium bearing steel such as GCr6, GCr9 (SiMn), GCrl5 (SiMn); Chromium free bearing steels such as GSiMnV (Re), GSiMnMoV (Re), GMnMoV (Re); Carburized bearing steel such as G20CrMo, G20Cr2Mn2Mo; High carbon chromium stainless bearing steel such as 9Cr18 (Mo), o.s.frv.

The smelting quality of bearing steel is required to be very high. It is necessary to strictly control the content of sulfur, phosphorus, hydrogen, o.s.frv., as well as the quantity, size and distribution of non-metallic inclusions and carbides. Because the quantity, size and distribution of non-metallic inclusions and carbides have a great impact on the service life of bearing steel, bearing failure is often caused by the propagation of microcracks around large inclusions or carbides.

The content of inclusions is closely related to the oxygen content in steel. The higher the oxygen content, the more inclusions and the shorter the service life. The larger the particle size and uneven distribution of inclusions and carbides are, the shorter their service life will be. Their size and distribution are closely related to the smelting process used and the smelting quality. The main processes for producing bearing steel are continuous casting and electric furnace smelting+electroslag remelting process smelting. A small number of processes such as vacuum induction+vacuum self consumption double vacuum or+multiple vacuum self consumption are used to improve the quality of bearing steel.

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