Tiub Sirip Stud

Tiub Sirip STUDDED dihasilkan oleh Kimpalan Rintangan Studs pada tiub Bare.

Sirip dihasilkan dengan mengimpal Bahan Sirip yang penting stud atau rod dikimpal pada asas ke tiub oleh Proses Rintangan Elektrik.

Arus dibuat untuk mengalir melalui Tiub dan asas kancing. Kancing dibuat secara khusus dalam bentuk untuk memudahkan proses kimpalan. The Stud; Semasa proses "kimpalan" finning juga ditekan secara mekanikal pada tiub pada titik pengelasan yang menyebabkan ikatan mekanikal yang sangat baik. Tiub Fin jenis ini mendapati aplikasi yang sangat baik dalam tekanan tinggi dan aplikasi suhu tinggi. Ikatan mekanikal sangat kuat dan oleh itu mencari aplikasi di tempat-tempat di mana beban mekanikal yang melampau, Tekanan dijangka berlaku semasa proses atau pembersihan dan lain-lain.

Tiub Sirip ini mencari aplikasi di Paip Finned, Penyejuk Udara, Penukar haba dan lain-lain dan lebih disukai dalam Industri seperti Penapisan Petrokimia, Loji Kuasa, Industri Kimia, Loji Keluli, Dll.

  • Keterangan
  • Properties of Studded Fin Tube
  • Manufacturing Range
  • Siasatan

Stud fin tube is made by electrical Resistance welding specially formed Studs(Round pins ) in rows around the tube. The Studs can be supplied in a variety of Sizes and shapes. Also named pin fin tube.Stud tube have a very high heat transfer efficiency.The heat exchange efficiency is equivalent to 2-3 times that of the bare pipe. To increase the surface heat transfer coefficient of flue gas to the furnace tube.Reduce the amount of bare pipes used in these processes. (Heat transfer surface of one studded pipe is equivalent to surface of 4 Untuk 10 bare pipes).

Studded tubes are generally used in furnaces and boilers where the surface is exposed to a very corrosive environment and where very dirty gas streams require frequent or aggressive cleaning.

Increase efficiency in the process of heat recovery and direct flame hostile atmospheres.

Studded Pipe’s ideal for processes applications where dirty fuels are used and harsh environments in terms of temperature and / or corrosion.Easier cleaning especially for operating cases with very dirty flue gas produced by burning heavy oil, diesel or residual oil.

Its high resistance to harsh environments, such as sections of Sulfuric Acid atmospheres, makes it very useful for the industries mentioned.

The finned tube is a heat transfer component that increases the heat exchange area by helically wound fins on the base tube. Fins and base tube forming a strong mechanical contact,that greatly improving the heat transfer efficiency.
It widely application to Economizer,Boilers, Heat ex-changers,tube bundles,Radiators, air coolers, air preheater etc.
Tube Material: Keluli tahan karat, Duplex stainless steel,Titanium,Keluli karbon, Copper nickel, admiralty brass, Aluminium Brass, Nickel alloy Monel , Inconel, Hastelloy….
Fin Material: Aluminium,copper,keluli tahan karat,carbon steel….

Properties of Studded Fin Tubes/Studded Fin Pipe:-

  1. Manufacturing Process:- Electric Resistance Welding

  2. Fin To Tube Bond:- Excellent

  3. Heat Transfer Efficiency:- Excellent

  4. Mechanical Resistance:- Excellent (Hence can be frequently cleaned with high pressure jets unlike other fin tubes. Thereby reducing down time and increasing overall life)

  5. Corrosion Protection:- Gives excellent corrosion protection to the base tube since it entirely covers the base tube (except bare ends).

  6. Temperature Range:- Depending on Properties of material of Fin (Stud) and Pipe

Manufacturing Range (Studded Fin Tube ):-

Sr. No

Particulars

Range

1

Base Tube Material

Stainless Steel, Carbon Steel, aloi keluli, Titanium , Tembaga, Duplex Stainless Steel, Inconel etc. (all material in the theoretical limit)

2

Base Tube Outside Diameter

60 mm to 200 Mm

3

Base Tube Thickness

3 mm to 12.70mm Above

4

Base Tube Length

2000 mm Min To 15000 Mm

5

Stud Material

Carbon Steel/Stainless Steel/Alloy Steel

6

Stud Thickness

6mm to 16mm

7

Stud Density

15.88mm or 63 Studs Per Plate Per Meter (Can Be Customized to Clients Requirements)

8

Stud Height

12.7mm to 63.5mm

9

Bare Ends

As per Client Requirement

We can supply material on urgent delivery basis because of large stock and relations with raw material suppliers. We use only Prime Quality base tube and Fin Stud Material.

The Stud Fin Tubes/Stud Fin Pipes can be supplied with EN 10204 EN 3.1 and EN 3.2 certifications. We can provide Third Party Inspection from any reputed inspection agency.

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