Tube à ailettes à goujons

Le tube à ailettes STUDDED est fabriqué par soudage par résistance de goujons sur les tubes nus.

Les ailettes sont fabriquées par soudage du matériau de l’aileron qui est essentiel un goujon ou une tige soudé à la base du tube par un processus de résistance électrique.

Le courant est fait pour circuler à travers le tube et la base des goujons. Les goujons sont spécifiquement fabriqués dans des formes pour faciliter le processus de soudage. Le haras; Au cours de l’aileronnage, le processus de « soudage » est également pressé mécaniquement sur le tube au point de soudage de là, ce qui provoque une très bonne liaison mécanique. Ce type de tube à ailettes trouve une très bonne application dans les applications haute pression et haute température. La liaison mécanique est très forte et trouve donc une application dans les endroits où la charge mécanique est extrême, un stress est attendu pendant le processus ou le nettoyage, etc..

Ces tubes à ailettes trouvent une application dans les tubes à ailettes, Refroidisseurs d’air, Échangeurs de chaleur, etc. et sont préférés dans des industries comme les raffineries pétrochimiques, Centrales, Industries chimiques, Aciéries, etc.

  • Description
  • Properties of Studded Fin Tube
  • Manufacturing Range
  • Enquête

Stud fin tube is made by electrical Resistance welding specially formed Studs(Round pins ) in rows around the tube. The Studs can be supplied in a variety of Sizes and shapes. Also named pin fin tube.Stud tube have a very high heat transfer efficiency.The heat exchange efficiency is equivalent to 2-3 times that of the bare pipe. To increase the surface heat transfer coefficient of flue gas to the furnace tube.Reduce the amount of bare pipes used in these processes. (Heat transfer surface of one studded pipe is equivalent to surface of 4 À 10 bare pipes).

Studded tubes are generally used in furnaces and boilers where the surface is exposed to a very corrosive environment and where very dirty gas streams require frequent or aggressive cleaning.

Increase efficiency in the process of heat recovery and direct flame hostile atmospheres.

Studded Pipe’s ideal for processes applications where dirty fuels are used and harsh environments in terms of temperature and / or corrosion.Easier cleaning especially for operating cases with very dirty flue gas produced by burning heavy oil, diesel or residual oil.

Its high resistance to harsh environments, such as sections of Sulfuric Acid atmospheres, makes it very useful for the industries mentioned.

The finned tube is a heat transfer component that increases the heat exchange area by helically wound fins on the base tube. Fins and base tube forming a strong mechanical contact,that greatly improving the heat transfer efficiency.
It widely application to Economizer,Boilers, Heat ex-changers,faisceaux de tubes,Radiators, air coolers, air preheater etc.
Tube Material: Inox, Duplex stainless steel,Titanium,Acier au carbone, Copper nickel, admiralty brass, Aluminium Brass, Nickel alloy Monel , Inconel, Hastelloy….
Fin Material: Aluminium,cuivre,inox,acier au carbone….

Properties of Studded Fin Tubes/Studded Fin Pipe:-

  1. Processus de fabrication:- Electric Resistance Welding

  2. Fin To Tube Bond:- Excellent

  3. Heat Transfer Efficiency:- Excellent

  4. Mechanical Resistance:- Excellent (Hence can be frequently cleaned with high pressure jets unlike other fin tubes. Thereby reducing down time and increasing overall life)

  5. Corrosion Protection:- Gives excellent corrosion protection to the base tube since it entirely covers the base tube (except bare ends).

  6. Temperature Range:- Depending on Properties of material of Fin (Stud) and Pipe

Manufacturing Range (Studded Fin Tube ):-

Sr. Non

Particulars

Range

1

Base Tube Material

Inox, Carbon Steel, Acier allié, Titanium , Cuivre, Duplex Stainless Steel, Inconel etc. (all material in the theoretical limit)

2

Base Tube Outside Diameter

60 mm à 200 mm

3

Base Tube Thickness

3 mm to 12.70mm Above

4

Base Tube Length

2000 mm Min To 15000 mm

5

Stud Material

Carbon Steel/Stainless Steel/Alloy Steel

6

Stud Thickness

6mm to 16mm

7

Stud Density

15.88mm or 63 Studs Per Plate Per Meter (Can Be Customized to Clients Requirements)

8

Stud Height

12.7mm to 63.5mm

9

Bare Ends

As per Client Requirement

We can supply material on urgent delivery basis because of large stock and relations with raw material suppliers. We use only Prime Quality base tube and Fin Stud Material.

The Stud Fin Tubes/Stud Fin Pipes can be supplied with EN 10204 EN 3.1 and EN 3.2 certifications. We can provide Third Party Inspection from any reputed inspection agency.

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